Golf ball layers including a fatty acid (meth)acrylic acid salt

ABSTRACT

The present invention relates to the use of a fatty acid (meth)acrylic acid salt in a golf ball layer. The fatty acid (meth)acrylic acid salt may be added to one or more portions of a golf ball including a core, intermediate, or cover layer. For example, in one embodiment, the fatty acid (meth)acrylic acid salt may be blended with a polybutadiene rubber material. In another embodiment, the fatty acid (meth)acrylic acid salt of the present invention may be blended with an ionomer. In some embodiments, the fatty acid (meth)acrylic acid salt may be blended with a formulation including both a polybutadiene rubber component and an ionomer.

FIELD OF THE INVENTION

The present invention relates to golf balls, and more particularly, togolf balls including at least one layer formed from a compositionincluding a fatty acid (meth)acrylic acid salt. In particular, thepresent invention contemplates a rubber-based core composition includinga fatty acid (meth)acrylic acid salt that is incorporated into a golfball. The present invention also contemplates an ionomeric compositionincluding a fatty acid (meth)acrylic acid salt that is incorporated intoa golf ball as an intermediate layer or cover layer.

BACKGROUND OF THE INVENTION

Golf ball manufacturers routinely experiment with different materials inan effort, to impart specific properties and features to the ballsand/or individual components/layers within the ball. For example, theresiliency and rebounding performance of the golf ball is basedprimarily on the core of the ball. Thus, the core is commonly made of arubber material such as natural and synthetic rubbers, styrenebutadiene, polybutadiene, poly(cis-isoprene), poly(trans-isoprene), orhighly neutralized acid copolymers. However, the durability required forrepetitive play is often based on the cover of the ball. Because oftheir toughness and durability, the cover is commonly made of ionomerresins, polyamides, polyesters, polyurethanes, or polyureas.

While these materials are commonly used in golf balls, polybutadienerubber core compositions and ionomeric core/cover compositions have roomfor improvement in terms of performance and durability. For instance,polybutadiene rubbers of high molecular weight have better resiliencethan polybutadiene rubbers of low molecular weight. However, as themolecular weight of the polybutadiene rubber increases, the milling andprocessing properties of the polybutadiene rubber deteriorate.Similarly, while ionomer resins are more durable than other types ofgolf ball layer materials, the same properties that result in durabilityalso provide a hard “feel” and generally result in a lower spin rateand, thus, lower control, due to the hardness of the material.

Accordingly, there remains a need in the golf ball manufacturing art toprovide compositions with improved properties and processability thatare useful in golf ball components. Advantageously, the blends of thepresent invention provide golf ball compositions having superiorphysical properties, as well as better processability, mold release, andmoisture insensitivity characteristics.

SUMMARY OF THE INVENTION

The present invention is directed to a golf ball including a cover, acore, and an intermediate layer disposed between the cover and the core,where the core includes: a blend of a polybutadiene rubber and a fattyacid (meth)acrylic acid salt, where the fatty acid (meth) acrylic acidsalt includes the reaction product of a fatty acid, a (meth)acrylic acidmonomer, and M(OH)_(x) or M_(x)O_(y), where M is a metal cation and xand y independently range from about 1 to about 7, and where the fattyacid (meth)acrylic acid salt is present in the blend in an amount ofabout 1 phr to about 70 phr.

In this aspect of the present invention, the fatty acid (meth)acrylicacid salt includes stearic acid or oleic acid. The blend may alsoinclude a coagent selected from zinc diacrylate, zinc oxide, a fattyacid, a fatty acid salt, or combinations thereof. In one embodiment, thefatty acid includes at least 4 carbon atoms. In another embodiment, thefatty acid (meth)acrylic acid salt is present in the blend in an amountof about 10 phr to about 50 phr. In yet another embodiment, the core hasa hardness of about 70 Shore C to about 85 Shore C

The present invention is also directed to a golf ball including a coreand a cover disposed about the core, wherein the cover includes: a blendof an ionomer resin and a fatty acid (meth)acrylic acid salt, whereinthe fatty acid (meth)acrylic acid salt includes the reaction product ofa fatty acid, a (meth)acrylic acid monomer, and a M(OH)_(x) orM_(x)O_(y), where M is a metal cation and x and y independently rangefrom about 1 to about 7, and where the fatty acid (meth)acrylic acidsalt is present in the blend in an amount of about 1 weight percent toabout 50 weight percent.

In this aspect of the present invention, the ionomer resin is an E/X/Ycopolymer, wherein E is ethylene; X is a C₃₋₈ α, β-ethylenicallyunsaturated carboxylic acid; and Y is a softening monomer. In oneembodiment, the copolymer includes ethylene/(meth)acrylic acid/n-butylacrylate, ethylene/(meth)acrylic acid/methyl acrylate,ethylene/(meth)acrylic acid/ethyl acrylate, ethylene/(meth)acrylicacid/isobutyl acrylate, or combinations thereof. In another embodiment,the ionomer resin includes acid groups that are neutralized greater thanabout 80 percent. The blend may also further include a metal cationsource, as well as a crosslinking initiator selected from peroxides,high energy radiation sources capable of generating free radicals, orcombinations thereof.

In one embodiment, the fatty acid (meth)acrylic acid salt is present inthe blend in an amount of about 2 weight percent to about 40 weightpercent. In another embodiment, the fatty acid (meth)acrylic acid saltincludes about 5 to about 28 carbon atoms. In yet another embodiment,the cover has a hardness of about 60 Shore D or less.

The present invention is further directed to a golf ball comprising acore, an intermediate layer disposed about the core, and a coverdisposed about the intermediate layer, wherein the intermediate layerincludes: a blend of a poly butadiene rubber in an amount of about 5weight percent to about 90 weight percent, an ionomer resin in an amountof about 5 weight percent to about 90 weight percent, and a fatty acid(meth)acrylic acid salt in an amount of about 1 weight percent to about50 weight percent. In one embodiment, the fatty acid (meth)acrylic acidsalt includes the reaction product of a fatty acid, a (meth)acrylic acidmonomer, and M(OH)_(x) or M_(x)O_(y), where M is a metal cation and xand y independently range from about 1 to about 7. In anotherembodiment, the fatty acid (meth)acrylic acid salt Is present in theblend in an amount of about 10 weight percent to about 40 weightpercent. In yet another embodiment, the intermediate layer has ahardness of about 70 Shore C to about 85 Shore C.

BRIEF DESCRIPTION OF THE DRAWINGS

Further features and advantages of the invention can be ascertained fromthe following detailed description that is provided in connection withthe drawing(s) described below:

FIG. 1 illustrates a cross-section of a two-piece golf ball inaccordance with an embodiment of the invention; and

FIG. 2 illustrates a cross-section of a multi-piece golf ball inaccordance with an embodiment of the invention.

DETAILED DESCRIPTION OF THE INVENTION

The present invention is directed to the use of a fatty acid(meth)acrylic acid salt in a golf ball layer. As used herein, the term“(meth)acrylate” includes both acrylate and methacrylate. The fatty acid(meth)acrylic acid salt may be added to a composition ultimately used toform at least one layer of a golf ball including a core, intermediate,or cover layer. For example, in one embodiment, the fatty acid(meth)acrylic acid salt may be blended with a polybutadiene rubbermaterial used to form a golf ball core. In another embodiment, the fattyacid (meth)acrylic acid salt of the present invention may be blendedwith an ionomer to form an intermediate layer or cover layer. In someembodiments, the fatty acid (meth)acrylic acid salt may be blended witha formulation including both a polybutadiene rubber component and anionomer and used to form a layer of a golf ball.

Finished golf balls incorporating such layers demonstrate numerousadvantageous properties. Without being bound to any particular theory,it has been found that the fatty acid (meth)acrylic acid salt combinesthe properties of a fatty acid/fatty acid salt with those of metal(meth)acrylates. Specifically, the (meth)acrylate metal salt aspect ofthe fatty acid (meth)acrylic acid salt contributes qualities such asincreased stiffness, hardness, and abrasion resistance, while the fattyacids and fatty acid salts help to make the composition moreprocessable. Thus, when the fatty acid (meth)acrylic acid salt is addedto a composition used to form a golf ball layer, the resulting golfballs demonstrate superior physical properties, as well as betterprocessability, mold release, and moisture insensitivitycharacteristics.

The Fatty Acid (Meth)acrylic Acid Salt

The present invention contemplates the use of a fatty acid (meth)acrylicacid salt. The fatty acid (meth)acrylic acid salts of the presentinvention include any fatty acid (meth)acrylic acid salts that are thereaction product of a fatty acid, a (meth)acrylic acid monomer, and abasic compound such as metal oxide, carbonate, or hydroxide.

The fatty acids contemplated by the present invention are carboxylicacids with an alkyl chain that is either saturated or unsaturated.Suitable fatty acids contemplated for use in making the fatty acid(meth)acrylic acid salts of the present invention include, but are notlimited to, saturated or unsaturated fatty acids having a carbon chainlength of about 4 to about 26. In some embodiments, the fatty acid mayalso have a carbon chain length of greater than 26. In this regard, thefatty acid may have the following general formula:

where R is a straight or branched, saturated or unsaturated, carbonchain having at least 3 carbon atoms.

Examples of saturated fatty acids, i.e., fatty acids in which the carbonatoms of the alkyl chain are connected by single bonds, contemplated foruse in the present invention include, but are not limited to, butyricacid, valeric acid, caproic acid, enanthic acid, caprylic acid,pelargonic acid, capric acid, undecylic acid, lauric acid, tridecylicacid, myristic acid, pentadecylic acid, palmitic acid, margaric acid,stearic acid, nonadecylic acid, arachidic acid, heneicosylic acid,behenic acid, tricosylic acid, lignoceric acid, pentacosylic acid, andcerotic acid.

Examples of unsaturated fatty acids, i.e., fatty acids in which thereare one or more double bonds between the carbon atoms in the alkylchain, contemplated for use in the present invention include, but arenot limited to, α-linolenic acid, stearidonic acid, eicosapentaenoicacid, docosahexaenoic acid, linoleic acid, γ-linolenic acid,dihomo-γ-linolenic acid, arachidonic acid, docosatetraenoic acid,palmitoleic acid, vaccenic acid, paullinic acid, oleic acid, elaidicacid, gondoic acid, erucic acid, nervonic acid, and mead acid.

The synthesis of the fatty acid (meth)acrylic acid salts of the presentinvention also involves the use of (meth)acrylic acid monomers. In thisaspect of the present invention, suitable monomers include, for example,acrylic acid and methacrylic acid.

The present invention also contemplates the use of metal oxides,hydroxides, or carbonates, i.e., M(OH)_(x), M_(x)O_(y), andM_(x)(CO₃)_(y), respectively, where x and y independently may range fromabout 1 to about 7. By the term “oxide”, it is meant a chemical compoundhaving an anion of oxygen. By the term, “hydroxide,” it is meant adiatomic anion with the chemical formula OH—. By the term “carbonate,”it is meant a compound containing a CO₃ moiety. Suitable metal cations(M) include, but are not limited to, sodium, magnesium, manganese, iron,calcium, chromium, copper, lithium, zinc, cadmium, aluminum, barium,tin, nickel, zirconium, titanium, vanadium, cobalt, nickel, scandium,and potassium. In one embodiment, the metal cations are zinc, magnesium,or cadmium.

For example, suitable metal oxides for use with the present inventioninclude, but are not limited to, sodium oxide (Na₂O), potassium oxide(K₂O), ferrous oxide (FeO), magnesium oxide (MgO), manganese oxide(MnO₂), calcium oxide (CaO), chromium oxide (Cr₂O₃), copper oxide(Cu₂O), zinc oxide (ZnO), cadmium oxide (CdO), and combinations thereof.In one embodiment, the metal oxides for use in preparing the fatty acid(meth)acrylic acid salt reaction product are selected from magnesiumoxide (MgO), zinc oxide (ZnO), cadmium oxide (CdO), and combinationsthereof.

Suitable metallic carbonates for use with the present invention include,but are not limited to, sodium carbonate (Na₂CO₃), potassium carbonate(K₂CO₃), magnesium carbonate (MgCO₃), calcium carbonate (CaCO₃), coppercarbonate (Cu₂(OH)₂CO₃), zinc carbonate (ZnCO₃), and combinationsthereof.

The fatty acid (meth)acrylic acid salts of the present invention can beprepared by any suitable method available to one of ordinary skill inthe art. In one embodiment, a fatty acid, a (meth)acrylic acid monomer,and a metal oxide or hydroxide are reacted to form a fatty acid(meth)acrylic acid salt. In this aspect, the general reaction scheme forpreparing a fatty acid (meth)acrylic acid salt is shown below:

where R is a straight or branched, saturated or unsaturated, carbonchain having at least 3 carbon atoms and M is the metal cation. X and Yindependently may range from about 1 to about 7. The fatty acid(meth)acrylic acid salts of the present invention include any reactionproduct of the above-described reaction scheme.

The fatty acid (meth)acrylic acid salt of the present invention may beadded to one or more portions of a golf ball. For example, the fattyacid (meth)acrylic acid salt may be added to a core layer includingpolybutadiene rubber, or the fatty acid (meth)acrylic acid salt may beadded to a core or cover layer including a thermoplastic ionomer. Thefatty acid (meth)acrylic acid salt may also be added to a layerformulation including both polybutadiene rubber and a thermoplasticionomer.

In this aspect of the invention, the fatty acid (meth)acrylic acid saltof the present invention is added to a composition in an amount of about1 parts per hundred (“phr”) to about 50 phr. In one embodiment, thefatty acid (meth)acrylic acid salt is added to the composition in amountof about 2 phr to about 25 phr. In still another embodiment, the fattyacid (meth)acrylic acid salt is added to the composition in amount ofabout 5 phr to about 20 phr. In yet another embodiment, the fatty acid(meth)acrylic acid salt is added to the golf composition in an amount ofabout 25 phr to about 45 phr.

Blend with Polybutadiene Rubber Composition

In one embodiment, the fatty acid (meth)acrylic acid salt of the presentinvention may be added to a polybutadiene rubber composition. Forexample, the fatty acid (meth)acrylic acid salt may be added to acomposition of polybutadiene rubber and then used to form a core of agolf ball. In this aspect of the invention, the golf ball layer includesa blend of the fatty acid (meth)acrylic acid salt of the presentinvention and a polybutadiene rubber material.

As it is known in the art, polybutadiene is a homopolymer of1,3-butadiene. Polybutadiene is formed when the double bonds in the1,3-butadiene monomer are attacked by catalysts to grow the polymerchain and form a polybutadiene polymer having a desired molecularweight. Any suitable catalyst may be used to synthesize thepolybutadiene rubber depending upon the desired properties. Generally, atransition metal complex (for example, neodymium, nickel, or cobalt) oran alkyl metal such as alkyllithium is used as a catalyst. Othercatalysts include, but are not limited to, aluminum, boron, lithium,titanium, and combinations thereof. The catalysts produce polybutadienerubbers having different chemical structures. The polybutadiene rubbercan have various combinations of cis- and trans-bond structures. Apreferred polybutadiene rubber has a 1,4 cis-bond content of at least 40percent, preferably greater than 80 percent, and more preferably greaterthan 90 percent.

The polybutadiene rubber (base rubber) may be blended with otherelastomers in accordance with this invention. Other elastomers include,but are not limited to, polyisoprene, ethylene propylene rubber (“EPR”),styrene-butadiene rubber, styrenic block copolymer rubbers (such as“SI”, “SIS”, “SB”, “SBS”, “SIBS”, and the like, where “S” is styrene,“I” is isobutylene, and “B” is butadiene), polyalkenamers such as, forexample, polyoctenamer, butyl rubber, halobutyl rubber, polystyreneelastomers, polyethylene elastomers, polyurethane elastomers, polyureaelastomers, metallocene-catalyzed elastomers and plastomers, copolymersof isobutylene and p-alkylstyrene, halogenated copolymers of isobutyleneand p-alkylstyrene, copolymers of butadiene with acrylonitrile,polychloroprene, alkyl acrylate rubber, chlorinated isoprene rubber,acrylonitrile chlorinated, isoprene rubber, and combinations of two ormore thereof.

Examples of commercially available polybutadiene rubbers that can beused in accordance with this invention, include, but are not limited to,BR 01 and BR 1220, available from BST Elastomers of Bangkok, Thailand;SE BR 1220LA and SE BR1203, available from The Dow Chemical Co. ofMidland, Mich.; BUDENE 1207, 1207s, 1208, and 1280 available fromGoodyear, Inc of Akron, Ohio; BR 01, 51 and 730, available from JapanSynthetic Rubber (JSR) of Tokyo, Japan; BUNA CB 21, CB 22, CB 23, CB 24,CB 25, CB 29 MES, CB 60, CB Nd 60, CB 55 NF, CB 70 B, CB KA 8967, and CB1221, available from Lanxess Corp. of Pittsburgh, Pa.; BR1208, availablefrom LG Chemical of Seoul, South Korea; UBEPOL BR130B, BR150, BR150B,BR150L, BR230, BR360L, BR710, and VCR617, available from UBE Industries,Ltd. of Tokyo, Japan; EUROPRENE NEOCIS BR 60, INTENE 60 AF and P30AF,and EUROPRENE BR HV80, available from Polimeri Europa of Rome, Italy;AFDENE 50 and NEODENE BR40, BR45, BR50 and BR60, available fromKarbochem (PTY) Ltd. of Bruma, South Africa; KBR 01, NdBr 40, NdBR-45,NdBr 60, KBR 710S, KBR 710H, and KBR 750, available from KumhoPetrochemical Co., Ltd. Of Seoul, South Korea; DIENE 55NF, 70AC, and 320AC, available from Firestone Polymers of Akron, Ohio; and PBR-Nd GroupII and Group III, available from Nizhnekamskneftekhim, Inc. ofNizhnekamsk, Tartarstan Republic.

The polybutadiene rubber composition may be cured, either pre-blendingor post-blending, using a conventional curing process. Suitable curingprocesses include, for example, peroxide-curing, sulfur-curing,high-energy radiation, and combinations thereof. In this aspect, of theinvention, the rubber composition includes a crosslinking initiator. Thecrosslinking initiator is used to promote the crosslink reaction betweena reactive coagent and the polybutadiene rubber. The crosslinkinginitiators suitable for use with the present invention may be any knownpolymerization initiators that produce free radicals during the curingcycle. Suitable initiators include, but are not limited to, peroxides,high energy radiation sources capable of generating free radicals, andcombinations thereof.

Suitable high energy radiation sources capable of generating freeradicals include, but are not limited to, electron beams, ultra-violetradiation, gamma radiation, X-ray radiation, infrared radiation, heat,and combinations thereof. In one embodiment, a photoinitiator is used inconjunction with an ultra-violet radiation cure.

Suitable peroxides include, but are not limited to, dicumyl peroxide;n-butyl-4,4-di(t-butylperoxy) valerate;1,1-di(t-butylperoxy)3,3,5-trimethylcyclohexane;2,5-dimethyl-2,5-di(t-butylperoxy) hexane; di-t-butyl peroxide;di-t-amyl peroxide; t-butyl peroxide; t-butyl cumyl peroxide;2,5-dimethyl-2,5-di(t-butylperoxy)hexyne-3;di(2-t-butyl-peroxyisopropyl)benzene; dilauroyl peroxide; dibenzoylperoxide; t-butyl hydroperoxide; lauryl peroxide; benzoyl peroxide; andcombinations thereof. In addition to peroxides, other free radicalinitiators suitable for use with the present invention includepersulfates, azo compounds, benzophenones, hydrazides, and combinationsthereof.

The crosslinking initiator may be present in the composition of thepresent invention in an amount ranging between about 0.05 phr and about15 phr by weight of the composition. For example, in one embodiment, theamount of initiator is about 5 phr or less, preferably about 3 phr orless, more preferably about 2.5 phr or less, and even more preferablyabout 2 phr or less per hundred of the composition. In still anotherembodiment, the amount of free radical initiator is between about 0.1phr and about 1.5 phr, more preferably between about 0.25 phr and about0.5 phr. Those of ordinary skill in the art will understand that thetotal amount of initiators used will vary depending on the specific endproduct desired and the particular initiators employed.

The polybutadiene rubber composition further includes a reactivecoagent. The reactive coagent crosslinks, i.e., vulcanizes, thepolybutadiene rubber. In one embodiment, the coagent is the fatty(mono)methacrylate of the present invention. In another embodiment, thecoagent includes the fatty (mono)methacrylate of the present inventionin combination with a conventional coagent. Suitable conventionalcoagents include, but are not limited to, metal salts of unsaturatedcarboxylic acids having from 3 to 8 carbon atoms: unsaturated vinylcompounds and polyfunctional monomers (e.g., trimethylolpropanetrimethacrylate); phenylene bismaleimide; zinc oxide; fatty acids, suchas stearic, behenic, erucic, oleic, linoleic; fatty acid salts, such aszinc stearate; and combinations thereof. Examples of suitable metalsalts include, but are not limited to, one or more metal salts ofacrylates, diacrylates, methacrylates, and dimethacrylates, wherein themetal is selected from magnesium, calcium, zinc, aluminum, lithium, andnickel. In one embodiment, the coagent is selected from zinc salts ofacrylates, diacrylates, methacrylates, and dimethacrylates. In anotherembodiment, the agent is zinc diacrylate (“ZDA”).

The amount of coagent used in the rubber composition may vary dependingon the desired hardness of the core. The rubber composition includes thecoagent in an amount ranging from about 1 to about 60 phr by weight. Inone embodiment, the coagent is used in an amount of about 5 to about 55phr by weight. In another embodiment, the coagent is used in an amountof about 10 to about 45 phr by weight. In yet another embodiment, thecoagent is used in an amount of about 15 to about 40 phr by weight. Instill another embodiment, the coagent is used in an amount of about 20to about 30 phr by weight.

When the polybutadiene rubber forms a blend with the fatty acid(meth)acrylic acid salt, the polybutadiene rubber is used in an amountof about 100 phr, while the fatty acid (meth)acrylic acid salt is usedin an amount of about 1 phr to about 70 phr, preferably about 10 phr toabout 50 phr. For example, the weight percentage ratio of polybutadienerubber to fatty acid (meth)acrylic acid salt in the golf ball layer isabout 100:1 to about 1.42:1.

Blend with Ionomeric Composition

In another embodiment, the fatty acid (meth)acrylic acid salt of thepresent invention may be added to an ionomeric thermoplasticcomposition. In this aspect of the invention, a resulting golf balllayer formed from the blend of the fatty acid (meth)acrylic acid salt ofthe present invention and an ionomer resin may form an intermediatelayer or cover layer of a golf ball.

Suitable ionomer resins contemplated by the present invention include,for example, copolymers of an α-olefin and a C₃₋₈ α, β-ethylenicallyunsaturated carboxylic acid, optionally including a softening monomer.The acid copolymers may be described as E/X/Y copolymers. E is analkylene. In one embodiment, E is ethylene or propylene, preferablyethylene. X is a α,β-ethylenically unsaturated carboxylic acid. The acidis preferably selected from (meth)acrylic acid, ethacrylic acid, maleicacid, crotonic acid, fumaric acid, and itaconic acid. As used herein,the term “(meth)acrylic” includes both methacrylic and acrylic. In oneembodiment, the acid is (meth)acrylic acid. Y is a softening comonomer.In one embodiment, Y is alkyl acrylate, methacrylate, or a combinationthereof, where the alkyl groups have from 1 to 8 carbon atoms.

The acid polymers of the present invention may include the α-olefin (E)in an amount of about 40 weight percent or greater, preferably about 60weight percent or greater, more preferably about 70 weight percent orgreater, and even more preferably about 90 weight percent or greater,based on the total weight of the acid polymer. The acid polymers of thepresent invention may include the carboxylic acid (X) in an amount fromabout 1 to about 40 weight percent, preferably about 5 to about 30weight percent, and more preferably about 10 to about 20 weight percent,based on the total weight of the acid polymer. If included, thesoftening monomer (Y) may be present in the acid polymer in an amountfrom about 0 to about 50 weight percent, preferably from about 5 toabout 25 weight percent, and more preferably from about 10 to about 20weight percent, based on the total weight of the acid polymer.

Suitable acid copolymers include, but are not limited to, those whereinthe α-olefin (E) is ethylene, the acid (X) is (meth)acrylic acid, andthe optional softening monomer (Y) is methacrylate, n-butyl(meth)acrylate, isobutyl (meth)acrylate, methyl (meth)acrylate, or ethyl(meth)acrylate. In one embodiment, the acid polymers are selected fromethylene/(meth)acrylic acid/n-butyl acrylate, ethylene/(meth)acrylicacid/methyl acrylate, ethylene/(meth)acrylic acid/ethyl acrylate,ethylene/(meth)acrylic acid/isobutyl acrylate, and combinations thereof.

The acidic groups in the copolymeric ionomers may be partially ortotally neutralized with a cation source. Neutralization may occureither pre-blending or post-blending. For example, in one embodiment, apartially or fully neutralized ionomer is added to the blend. In anotherembodiment, a lowly or non-neutralized ionomer may be first blended withthe fatty acid (meth)acrylic acid salt in accordance with thisinvention, followed by neutralization in-situ with a cation source.

Suitable cation sources include metal cations and salts thereof, organicamine compounds, ammonium, and combinations thereof. Preferred cationsources are metal cations and salts thereof, wherein the metal ispreferably lithium, sodium, potassium, magnesium, calcium, barium, lead,tin, zinc, aluminum, manganese, nickel, chromium, copper, or acombination thereof. The amount of cation used in the composition isreadily determined based on desired level of neutralization. Forexample, the present invention contemplates the use of ionomeric resinshaving acid groups that are neutralized from about 10 percent to about100 percent. In one embodiment, the acid groups are partiallyneutralized. That is, the neutralization level is from about 10 percentto about 80 percent, more preferably 20 percent to 70 percent, and mostpreferably 30 percent to 50 percent. In another embodiment, the acidgroups are highly or fully neutralized. That is, the neutralizationlevel is from about 80 percent to about 100 percent, more preferably 90percent to 100 percent, and most preferably 95 percent to 100 percent.

In one embodiment of the present invention, the resulting blend of thefatty acid (meth)acrylic acid salt and the ionomer resin may becrosslinked. While the thermoplastic ionomer resin remains essentiallynot-crosslinked, a crosslinking initiator may be added to the blend tocure the acrylate functionality of the fatty acid (meth)acrylic acidsalt. The crosslinking initiators suitable for use with this aspect ofthe invention include any of the crosslinking initiators listed abovewith regard to the polybutadiene layer. Without being bound to anyparticular theory, it is believed that the peroxide or othercrosslinking initiator added to the blend may also react withpolyethylenic radicals from the ionomer. The radicals may be the resultof chain scission or any other mechanism that cleaves carbon-carbonbonds and creates radicals that may react with the acrylatefunctionality of the fatty acid (meth)acrylic acid salt. By curing theacrylate functionality, improvements in physical properties such ashardness, toughness, durability, and resilience are realized.

When the fatty acid (meth)acrylic acid salt of the present invention andthe ionomer resin are blended, the ionomer is used in an amount of about50 weight percent to about 99 weight percent, while the fatty acid(meth)acrylic acid salt is used in an amount of about 1 weight percentto about 50 weight percent, preferably about 10 weight percent to about40 weight percent. For example, the weight percentage ratio of ionomerto fatty acid (meth)acrylic acid salt in the golf ball layer is about99:1 to about 1:1.

Blend with Polybutadiene Rubber & Ionomer

In yet another embodiment, the fatty acid (meth)acrylic acid salt of thepresent invention is added to a composition including both apolybutadiene rubber or a polybutadiene based composition and anionomer. The golf ball layer formed from such a composition mayrepresent a core, an intermediate layer, or a cover layer. In thisaspect, the golf ball layer Includes a blend of the fatty acid(meth)acrylic acid salt of the present invention, a polybutadiene rubbermaterial, and an ionomer resin. Any of the fatty acid (meth)acrylic acidsalts, polybutadiene rubber materials, and ionomers discussed above maybe used in accordance with this aspect of the invention.

When the fatty acid (meth)acrylic acid salt of the present invention,polybutadiene rubber material, and ionomer resin are blended, thepolybutadiene resin is used in an amount of about 5 weight percent toabout 90 weight percent, the ionomer is used in an amount of about 5weight percent to about 90 weight percent, and the fatty acid(meth)acrylic acid salt is used in an amount of about 1 weight percentto about 50 weight percent, preferably about 10 weight percent to about40 weight percent,

Melt Flow Modifiers

The blends of the present invention optionally contain one or more meltflow modifiers. The amount of melt flow modifier in the composition isreadily determined such that the melt flow index of the composition isat least 0.1 g/10 min, preferably from 0.5 g/10 min to 10.0 g/10 min,and more preferably from 1.0 g/10 min to 6.0 g/10 min, as measured usingASTM D-1238, condition E, at 190° C, using a 2160 gram weight.

Suitable melt flow modifiers include, but are not limited to, the highmolecular weight organic acids and salts thereof disclosed above,polyamides, polyesters, polyacrylates, polyurethanes, polyethers,polyureas, polyhydric alcohols, and combinations thereof. Also suitableare the non-fatty acid melt flow modifiers.

Additives/Fillers

The blends of the present invention also optionally include additives,fillers, and combinations thereof. In one embodiment, the additivesand/or fillers may be present in an amount of from 0 weight percent toabout 50 weight percent, based on the total weight of the blend. Inanother embodiment, the additives and/or fillers may be present in anamount of from about 5 weight percent to about 30 weight percent, basedon the total weight of the blend. In still another embodiment, theadditives and/or fillers may be present in an amount of from about 10weight percent to about 20 weight percent, based on the total weight ofthe blend.

Suitable additives and fillers include, but are not limited to, chemicalblowing and foaming agents, optical brighteners, coloring agents,fluorescent agents, whitening agents, UV absorbers, light stabilizers,defoaming agents, processing aids, mica, talc, nano-fillers,antioxidants, stabilizers, softening agents, fragrance components,plasticizers, impact modifiers, TiO₂, acid copolymer wax, surfactants,and fillers, such as zinc oxide, tin oxide, barium sulfate, zincsulfate, calcium oxide, calcium carbonate, zinc carbonate, bariumcarbonate, clay, tungsten, tungsten carbide, silica, lead silicate,regrind (recycled material), and mixtures thereof.

Methods of Making

The materials used in forming a composition in accordance with theinvention, for example, the fatty acid (meth)acrylic acid salt,polybutadiene rubber, and ionomeric resin, may be blended by any type ofmixing known to one of ordinary skill in the art. Suitable types ofmixing include single pass and multi-pass mixing. Suitable mixingequipment is well known to those of ordinary skill in the art, and suchequipment may include a Banbury mixer, a two-roll mill, or a twin screwextruder. Conventional mixing speeds for combining polymers aretypically used. The mixing temperature depends upon the type of polymercomponents, and more importantly, on the type of crosslinking initiator.Suitable mixing speeds and temperatures are well known to those ofordinary skill in the art, or may be readily determined without undueexperimentation.

When the blends of the present invention are used in a core orintermediate layer, the blend can be subjected to a compression orinjection molding process to obtain solid spheres for the center orhemispherical shells for forming an intermediate layer. The temperatureand duration of the molding cycle are selected based upon reactivity ofthe mixture. The molding cycle may have a single step of molding themixture at a single temperature for a fixed duration of time. Themolding cycle may also include a two-step process, in which the polymermixture is held in the mold at an initial temperature for an initialduration of time, followed by holding at a second, typically highertemperature, for a second duration of time. Preferably a single-stepcure cycle is employed. Although the curing time depends on the variousmaterials selected, those of ordinary skill in the art will be readilyable to adjust the curing time upward or downward based on theparticular materials used and the discussion herein.

When the blends of the present invention are used in a cover layer, theblend can be subjected to injection molding, compression molding,casting, vacuum forming, powder coating, and the like. After the coveris formed, a dimple pattern may be applied to the outermost surface ofthe cover layer.

Golf Ball Construction

As discussed briefly above, the present invention may be used with anytype of ball construction including, but not limited to, one-piece,two-piece, three-piece, and four-piece designs, a double core, a doublecover, an intermediate layer(s), a multilayer core, and/or a multi-layercover depending on the type of performance desired of the ball. That is,the present invention may be used in a core, an intermediate layer,and/or a cover of a golf ball, each of which may have a single layer ormultiple layers.

Golf Ball Core Layer(s)

The core or core layer(s) may be formed from the blends of theinvention, for example, the blend of fatty acid (meth)acrylic acid saltand polybutadiene rubber. As shown in FIG. 1, a suitable golf ball 10constructed according to the invention may have a core 12 (formed of acomposition of the invention) and a cover 14 formal from a castablecompostion, a thermoset composition, a compression moldable composition,an injection moldable composition, or any of the other cover materialsdiscussed below.

The core may have a diameter of about 1.0 inches to about 1,64 inchesand the cover layer thickness may range from about 0.03 inches to about0.06 inches.

The core compression may be about 90 or less, or 80 or less, or 70 orless, or 60 or less, or 50 or less, or 40 or less, or 30 or less, or 20or less, or a compression within a range having a lower limit of 10 or20 or 30 or 35 or 40 and an upper limit of 50 or 60 or 70 or 80 or 90.In another embodiment, the core may have an overall compression of 40 orgreater, or 50 or greater, or 60 or greater, or 70 or greater, or 80 orgreater, or a compression within a range having a lower limit of 40 or50 or 55 or 60 and an upper limit of 80.

The coefficient of restitution (“COR”) of a golf ball core madeaccording to the invention may be at least about 0.600 at 125 ft/s. Inone embodiment, the COR is at least about 0.750, at least about 0.780,at least about 0.782, at least about 0.785, at least about 0.787, atleast about 0.790, at least about 0.795, at least about 0.798, at leastabout 0.800, or at least about 0.830 or higher.

When not formed from the blends of the invention, any core materialknown to one of ordinary skill in that art is suitable for use in thegolf balls of the invention. In particular, the core may be solid,semi-solid, hollow, fluid-filled or powder-filled, one-piece ormulti-component cores. As used herein, the term “fluid” includes aliquid, a paste, a gel, a gas, or any combination thereof; the term“fluid-filled” includes hollow centers or cores; and the term“semi-solid” refers to a paste, a gel, or the like. Suitable corematerials include thermoset materials, such as rubber, styrenebutadiene, polybutadiene, isoprene, polyisoprene, trans-isoprene, aswell as thermoplastics such as ionomer resins, polyamides or polyesters,and thermoplastic and thermoset polyurethane elastomers, in addition,the blends of the invention may be incorporated into the core.

Golf Ball Intermediate Layer(s)

An intermediate layer, such as an outer core layer or inner cover layer,i.e., any layer(s) disposed between the inner core and the outer coverof a golf ball may be formed from the blends of the present invention.An intermediate layer may be used, if desired, with a multilayer coveror a multilayer core, or with both a multilayer cover and a multilayercore. As with the core, the intermediate layer may also include aplurality of layers. FIG. 2 illustrates a golf ball 20 formed accordingto one embodiment of the invention where the core 22 and the cover 26surround an intermediate layer 24, which is formed from a composition ofthe invention. Alternatively, either of the core 22 or cover 26 may beformed from a composition of the invention and the intermediate layer 24may be formed from any of the intermediate layer materials discussedbelow.

For example, an intermediate layer or inner cover layer having athickness of about 0.015 inches to about 0.06 inches may be disposedabout a core. In this aspect of the invention, the core, which has adiameter ranging from about 1.5 inches to about 1.59 inches, may also beformed from the blends of the invention or, in the alternative, from aconventional rubber composition. The inner ball may be covered by acastable thermoset or injection moldable thermoplastic material or anyof the other cover materials discussed below. In this aspect of theinvention, the cover may have a thickness of about 0.02 inches to about0.045 inches, preferably about 0.025 inches to about 0.04 inches.

In another embodiment, the intermediate layer is covered by an innercover layer, either of which may independently be formed from the blendsof the invention or other material that produces the desired performanceresults. For example, a ball of the invention may include a centerhaving a diameter of about 0.5 inches to about 1.30 inches. The centermay be formed from a blend of the invention or any of the other corematerials previously discussed. The core may be covered by an outer corelayer to form a core, which also may be formed from the blends of theinvention, any of the core materials discussed above, or castablethermoset materials or injection moldable thermoplastic materials. Theouter core layer may have a thickness of about 0.125 inches to about0.500 inches. The core may then be covered with a easing layer having athickness of about 0.015 inches to about 0.06 inches formed from a blendof the invention, a castable thermoset material or an injection moldablethermoplastic material. The outer cover layer, which preferably has athickness of about 0.02 inches to about 0.045 inches, may be formed froma castable thermoset material or an injection moldable thermoplasticmaterial or other suitable cover materials discussed below and known inthe art.

When not formed from the blends of the invention, the intermediatelayer(s) may also be formed, at least in part, from one or morehomopolymeric or copolymeric materials, such as ionomers, primarily orfully non-ionomeric thermoplastic materials, vinyl resins, polyolefins,polyurethanes, polyureas, polyamides, acrylic resins and blends thereofolefinic thermoplastic rubbers, block copolymers of styrene andbutadiene, isoprene or ethylene-butylene rubber, copoly(ether-amide),polyphenylene oxide resins or blends thereof, and thermoplasticpolyesters.

Golf Ball Cover Layer(s)

Properties that are desirable for the cover are good moldability, highmoisture resistance, high abrasion resistance, high impact resistance,high tear strength, high resilience, and good mold release, amongothers. The cover layer may be formed, at least in part, from the blendsof the invention, for example, the blend of a fatty(mono)methacrylateand an ionomer. However, when not formed from the blends of theinvention, the cover may be formed from, one or more homopolymeric orcopolymeric materials as discussed in the section above pertaining tothe intermediate layer. Golf balls according to the invention may alsobe formed having a cover of polyurethane, polyurea, and polybutadienematerials. For example, the golf ball 10 in FIG. 1 may represent atwo-piece ball having a cover 14 may be formed of a blend of theinvention and a core 12 formed of a conventional core material, such asany of the materials listed above. Similarly, the golf ball 20 in FIG. 2may represent a multi-piece ball having a cover 26 formed of a blend ofthe invention disposed over and an inner ball formed from core 22 andintermediate layer 24.

In one embodiment, the cover may have a thickness of about 0.02 Inchesor greater. In another embodiment, the cover may be about 0.03 inches orgreater in thickness. In still another embodiment, the thickness of thecover may range from about 0.02 inches to about 0.05 inches.

Golf Ball Post-Processing

The golf balls of the present invention may be painted, coated, orsurface treated for further benefits. For example, golf balls may becoated with urethanes, urethane hybrids, ureas, urea hybrids, epoxies,polyesters, acrylics, or combinations thereof in order to obtain anextremely smooth, tack-free surface. If desired, more than one coatinglayer can be used. The coating layer(s) may be applied by any suitablemethod known to those of ordinary skill in the art. Any of the golf balllayers may be surface treated by conventional methods includingblasting, mechanical abrasion, corona discharge, plasma treatment, andthe like, and combinations thereof.

Golf Ball Properties

The properties such as core diameter, intermediate layer and cover layerthickness, hardness, and compression have been found to affect playcharacteristics such as spin, initial velocity, and feel of the presentgolf balls.

Component Dimensions

Dimensions of golf ball components, i.e., thickness and diameter, mayvary depending on the desired properties. For the purposes of theinvention, any layer thickness may be employed. For example, the presentinvention relates to golf balls of any size, although the golf ballpreferably meets USGA standards of size and weight.

The preferred diameter of the golf balls is from about 1.680 inches toabout 1.800 inches, more preferably from about 1.680 inches to about1.760 inches. A diameter of from about 1.680 inches (43 mm) to about1.740 inches (44 mm) is most preferred; however diameters anywhere inthe range of from 1.700 to about 1.950 inches can be used.

Preferably, the overall diameter of the core and all intermediate layersis about 80 percent to about 98 percent of the overall diameter of thefinished ball. The core may have a diameter ranging from about 0.09inches to about 1.65 inches. In one embodiment, the diameter of the coreof the present invention is about 1.2 inches to about 1.630 inches. Forexample, when part of a two-piece ball according to invention, the coremay have a diameter ranging from about 1.5 inches to about 1.62 inches.In another embodiment, the diameter of the core is about 1.3 inches toabout 1.6 inches, preferably from about 1.39 inches to about 1.6 inches,and more preferably from about 1.5 inches to about 1.6 inches. In yetanother embodiment, the core has a diameter of about 1.55 inches toabout 1.65 inches, preferably about 1.55 inches to about 1.60 inches.

If the core has multiple layers, such multi-layer cores of the presentinvention have an overall diameter within a range having a lower limitof about 1.0 or about 1.3 or about 1.4 or about 1.5 or about 1.6 orabout 1.61 inches and an upper limit of about 1.62 inches or about 1.63inches or about 1.64 inches. In a particular embodiment, the multi-layercore has an overall diameter of about 1.5 inches or about 1.51 inches orabout 1.53 inches or about 1.55 inches or about 1.57 inches or about1.58 inches or about 1.59 inches or about 1.6 inches or about 1.61inches or about 1.62 inches.

The inner core has an overall diameter of about 0.5 inches or greater,or about 0.75 inches or greater, or about 0.8 inches or greater, orabout 0.9 inches or greater, or about 1.0 inches or greater, or about1.150 inches or greater, or about 1.25 inches or greater, or about 1.35inches or greater, or about 1.39 inches or greater, or about 1.45 inchesor greater, or an overall diameter within a range having a lower limitof about 0.25 or about 0.5 or about 0.75 or about 0.8 or about 0.9 orabout 1.0 or about 1.1 or about 1.15 or about 1.2 inches and an upperlimit of about 1.25 or about 1.3 or about 1.35 or about 1.39 or about1.4 or about 1.44 or about 1.45 or about 1.46 or about 1.49 or about 1,5or about 1.55 or about 1.58 or about 1.6 inches.

Each optional intermediate core layer may have an overall thicknesswithin a range having a lower limit of about 0.005 inches to about 0.040Inches and an upper limit of about 0.05 inches to about 0.100 inches.

The cover typically has a thickness to provide sufficient strength, goodperformance characteristics, and durability. In one embodiment, thecover thickness is from about 0.02 inches to about 0.12 inches,preferably about 0.1 inches or less. For example, when part of atwo-piece ball according to invention, the cover may have a thicknessranging from about 0.03 inches to about 0.09 inches. In anotherembodiment, the cover thickness is about 0.05 inches or less, preferablyfrom about 0.02 inches to about 0.05 inches, and more preferably about0.02 inches and about 0.045 inches.

The range of thicknesses for an intermediate layer of a golf ball islarge because of the vast possibilities when using an intermediatelayer, i.e., as an outer core layer, an inner cover layer, a woundlayer, a moisture/vapor barrier layer. When used in a golf ball of thepresent invention, the intermediate layer, or inner cover layer, mayhave a thickness about 0.3 inches or less. In one embodiment, thethickness of the intermediate layer is from about 0.002 inches to about0.1 inches, and preferably about 0.01 inches or greater. For example,when part of a three-piece ball or multi-layer ball according to theinvention, the intermediate layer and/or inner cover layer may have athickness ranging from about 0.015 inches to about 0.06 inches. Inanother embodiment, the intermediate layer thickness is about 0.05inches or less, more preferably about 0.01 inches to about 0.045 inches.

Hardness

The blends of the invention may be used in any layer of a golf ball.Accordingly, the golf ball construction, physical properties, andresulting performance may vary depending on the layer(s) of the ballthat include the blends of the invention.

The cores included in the golf balls of the present invention may havevarying hardnesses depending on the particular golf ball construction.In one embodiment, the core hardness ranges from about 50 Shore C toabout 65 Shore C. In another embodiment, the core has a hardness rangingfrom about 50 Shore C to about 95 Shore C. In yet another embodiment,the core has a hardness ranging from about 70 Shore C to about 85 ShoreC.

The intermediate layers of the present invention may also vary inhardness depending on the specific construction of the ball. In oneembodiment, the surface hardness of the intermediate layer may be about70 Shore D or less, or about 65 Shore D or less, or less than about 65Shore D, or a Shore D hardness of from about 50 to about 65, or a ShoreD hardness of from about 55 to about 60.

As with the core and intermediate layers, the cover hardness may varydepending on the construction and desired characteristics of the golfball. In one embodiment, the cover may have a surface hardness of about60 Shore D or less and/or a material hardness of about 60 Shore D orless. In another embodiment, the cover is a dual- or multi-layer coverincluding an inner or intermediate cover layer and an outer cover layerformed. The inner layer may have a surface hardness of about 70 Shore Dor less, or about 65 Shore D or less, or less than about 65 Shore D, ora Shore D hardness of from about 50 to 65, or a Shore D hardness of fromabout 55 to 60. The outer cover layer may have a surface hardnessranging from about 20 Shore D to about 75 Shore D.

Compression

Compression is an important factor in golf ball design. For example, thecompression of the core can affect the ball's spin rate off the driverand the feel. In fact, the compositions and methods of the presentinvention result in golf balls having increased compressions andultimately an overall harder ball. The harder the overall ball, the lessdeformed it becomes upon striking, and the faster it breaks away fromthe golf club.

As disclosed in Jeff Dalton's Compression by Any Other Name, Science andGolf IV, Proceedings of the World Scientific Congress of Golf (EricThain ed., Routledge, 2002) (“J. Dalton”), several different methods canbe used to measure compression, including Atti compression, Riehlecompression, load/deflection measurements at a variety of fixed loadsand offsets, and effective modulus. For purposes of the presentinvention, “compression” refers to Atti compression and is measuredaccording to a known procedure, using an Atti compression test device,wherein a piston is used to compress a ball against a spring.

Golf balls of the present invention typically have a compression of 40or greater, or a compression within a range having a lower limit of 50or 60 and an upper limit of 100 or 120.

Coefficient of Restitution

The coefficient of restitution or COR of a golf ball is a measure of theamount of energy lost when two objects collide. The COR of a golf ballindicates its ability to rebound and accounts for the spring-like feelof the ball after striking. As used herein, the term “coefficient ofrestitution” (COR) is calculated by dividing the rebound velocity of thegolf ball by the incoming velocity when a golf ball is shot out of anair cannon. The COR testing is conducted over a range of incomingvelocities and determined at an inbound velocity of 125 ft/s.

The present invention contemplates golf balls having CORs from about0.700 to about 0.850 or more at an inbound velocity of about 125 ft/sec.In one embodiment, the COR is about 0.750 or greater, preferably about0.780 or greater. In another embodiment, the ball has a COR of about0.800 or greater. In yet another embodiment, the COR of the balls of theinvention is about 0.800 to about 0.815.

Solid spheres (1.55 inches) formed of the blends of the invention mayhave a COR of at least about 0.790, preferably at least about 0.800. Forexample, the COR of solid spheres formed from the blends of theinvention ranges from about 0.810 to about 0.830. In one embodiment, thesolid sphere has a COR of about 0.800 to about 0.825. In anotherembodiment, the COR of the solid sphere ranges from about 0.805 to about0.815.

Moisture Vapor Transmission

The moisture vapor transmission of a golf ball portion formed from theblends of the invention may be expressed in terms of absorption, e.g.,weight gain or size gain over a period of time at a specific conditions,and transmission, e.g., moisture vapor transmission rate (MVTR)according to ASTM E96- 00 . MVTR refers to the mass of water vapor thatdiffused into a material of a given thickness per unit area per unittime at a specific temperature and humidity differential. For example,weight changes of a golf ball portion monitored over a period of sevenweeks in 100 percent relative humidity and 72° F., help to demonstratewhich balls have better water resistance.

In one embodiment, the golf ball portions of the invention have a weightgain of about 0.15 grams or less after seven weeks. In anotherembodiment, the golf balls of the invention have a weight gain of about0.13 grams or less after a seven-week storage period. In still anotherembodiment, the weight gain of the golf balls of the invention is about0.09 grams or less after seven weeks. In yet another embodiment, theweight gain is about 0.06 grams or less after a seven-week period. Thegolf balls of the invention preferably have a weight gain of about 0.03grams or less over a seven-week storage period.

Size gain may also be used as an indicator of water resistance. That is,the more water a golf ball takes on, the larger a golf ball becomes dueto the water enclosed beneath the outermost layer of the golf ballportion. Thus, the golf balls of the invention preferably have noappreciable size gain. In one embodiment, the size gain of the golfballs of the invention after a seven-week period is about 0.001 inchesor less.

Notwithstanding that the numerical ranges and parameters setting forththe broad scope of the invention are approximations, the numericalvalues set forth in the specific examples are reported as precisely aspossible. Any numerical value, however, inherently contain certainerrors necessarily resulting from the standard deviation found in theirrespective testing measurements. Furthermore, when numerical ranges ofvarying scope are set forth herein, it is contemplated that anycombination of these values inclusive of the recited values may be used.

The invention described and claimed herein is not to be limited in scopeby the specific embodiments herein disclosed, since these embodimentsare intended as illustrations of several aspects of the invention. Anyequivalent embodiments are intended to be within the scope of thisinvention. For example, the compositions of the invention may also beused in golf equipment such as putter inserts, golf club heads andportions thereof golf shoe portions, and golf bag portions. Indeed,various modifications of the invention in addition to those shown anddescribed herein will become apparent to those skilled in the art fromthe foregoing description. Such modifications are also intended to fallwithin the scope of the appended claims. All patents and patentapplications cited in the foregoing text are expressly incorporateherein by reference in their entirety.

What is claimed is;
 1. A golf ball comprising a cover, a core, and anintermediate layer disposed between the cover and the core, wherein thecore comprises: a blend of a polybutadiene rubber and a fatty acid(meth)acrylic acid salt, wherein the fatty acid (meth) acrylic acid saltcomprises the reaction product of a fatty acid, a (meth)acrylic acidmonomer, and M(OH)_(x) or M_(x)O_(y), where M is a metal cation and xand y independently range from about 1 to about 7, and wherein the fattyacid (meth)acrylic acid salt is present in the blend, in an amount ofabout 1 phr to about 70 phr.
 2. The golf ball of claim 1, wherein thefatty acid (meth)acrylic acid salt comprises stearic acid or oleic acid.3. The golf ball of claim 1, wherein the blend further comprises acoagent selected from zinc diacrylate, zinc oxide, a fatty acid, a fattyacid salt, or combinations thereof.
 4. The golf ball of claim 1, whereinthe fatty acid (meth)acrylic acid salt is present in the blend in anamount of about 10 phr to about 50 phr.
 5. The golf ball of claim 1,wherein the core has a hardness of about 70 Shore C to about 85 Shore C.6. The golf ball of claim 1, wherein the fatty acid comprises at least 4carbon atoms.
 7. A golf ball comprising a core and a cover disposedabout the core, wherein the cover comprises: a blend of an ionomer resinand a fatty acid (meth)acrylic acid salt, wherein the fatty acid(meth)acrylic acid salt comprises the reaction product of a fatty acid,a (meth)acrylic acid monomer, and a M(OH)_(x) or M_(x)O_(y), where M isa metal cation and x and y independently range from about 1 to about 7,and wherein the fatty acid (meth)acrylic acid salt is present in theblend in an amount of about 1 weight percent to about 50 weight percent.8. The golf ball of claim 7, wherein the ionomer resin is an E/X/Ycopolymer, wherein E is ethylene; X is a C₃₋₈ α, β-ethylenicallyunsaturated carboxylic acid; and Y is a softening monomer.
 9. The golfball of claim 8, wherein the copolymer comprises ethylene/(meth)acrylicacid/n-butyl acrylate, ethylene/(meth)acrylic acid/methyl acrylate,ethylene/(meth)acrylic acid/ethyl acrylate, ethylene/(meth)acrylicacid/isobutyl acrylate, or combinations thereof.
 10. The golf ball ofclaim 7, wherein the blend further comprises a metal cation source. 11.The golf ball of claim 10, wherein the ionomer resin comprises acidgroups that are neutralized greater than about 80 percent.
 12. The golfball of claim 7, wherein the fatty acid (meth)acrylic acid saltcomprises about 5 to about 28 carbon atoms.
 13. The golf ball of claim7, wherein the blend further comprises a crosslinking initiator selectedfrom peroxides, high energy radiation sources capable of generating freeradicals, or combinations thereof.
 14. The golf ball of claim 7, whereinthe fatty acid (meth)acrylic acid salt is present in the blend in anamount of about 2 weight percent to about 40 weight percent.
 15. Thegolf ball of claim 7, wherein the cover has a hardness of about 60 ShoreD or less.
 16. A golf ball comprising a core, an intermediate layerdisposed about the core, and a cover disposed about the intermediatelayer, wherein the intermediate layer comprises: a blend of apolybutadiene rubber in an amount of about 5 weight percent to about90weight percent, an ionomer resin in an amount of about 5 weightpercent to about 90 weight percent, and a fatty acid (meth)acrylic acidsalt in an amount of about 1 weight percent to about 50 weight percent.17. The golf ball of claim 16, wherein the fatty acid (meth)acrylic acidsalt comprises the reaction product of a fatty acid, a (meth)acrylicacid monomer, and M(OH)_(x) or M_(x)O_(y), where M is a metal cation andx and y independently range from about 1 to about
 7. 18. The golf ballof claim 16, wherein the fatty acid (meth)acrylic acid salt is presentin the blend in an amount of about 10 weight percent to about 40 weightpercent.
 19. The golf ball of claim 16, wherein the intermediate layerhas a hardness of about 70 Shore C to about 85 Shore C.